• A research oriental, design and development wing equipped with Autocad and Optimizer software
• Pneumatic high pressure compressor facilitating the usage of pneumatic tools in the manufacturing process
• A entired secured facility with space adequate to park more than 200 chassis and built buses
• Modern and individual storerooms to ensure proper storage and handling of materials
• ETP plant to eliminate industrial effluents
• A large sump with 1.25 lakhs liters capacity and decicated sump of 4000 liters capacity for fire safety
• 2 nos of Open wells assuring perennial water supply.
• Uninterrupted power provided through (TNEB power supply) and standby DG set of 250kVA capacity with a space DG set of 125kVA capacity
• Adequate insurance cover in place for the entire unit, including men & machineries/equipments and work-in-progress buses against all perils, natural calamities and burglary

Assembling Units

Paint Booth

A 16meter long paint spray booth cum heating oven, illuminated to produce daylight during nights, and a vertical down draft provided with a 15HP reciprocating oil/moisture-free Chicago Pneumatic compressor 60 mm thick pre-fabricated double skinned panels in GI, insulated with non-combustible mineral fiber. Two numbers of Air Inlet Blowers and four numbers of Exhaust Blowers resulting in uniform coating, besides glossy appearance.

Roof Leak Testing/Under Chassis Inspection

Modern Service ramp for water leak test and under chassis inspection cleaning and painting Steel super structure made of MS channels and angles G.I tubes with about 100 shower fittings for spraying water at high pressure Water pumped from the 1.2lakh liter capacity sump by two 5HP Submersible pumps, to produce heavy downpour conditions, enabling detection of points of leakages.

Hot-Phosphating

8-tank hot phosphate process to prevent corrosion of all MS material used. Usage of an exclusive compressor to achieve uniform painting of all phosphated MS items Periodic evacuation of wastewater and used chemicals from the tanks resulting in high quality phosphating.

Effluent Treatment Plant

The effluent and waste generated in the plant goes through an effective ETP process such as collection sump, oil skimmer, dosing pumps, lamella clarifier, sludge drying beds, aeration tank, pressure sand filter, activated carbon filter and an UV sterilizer and then for landscaping. Treated water is used for green belt development within the factory.

Under Chassis Inspection

Under chassis inspection is done before vehicle delivery to make sure u-clamp tightness, non-corrosive paint application, structure stability etc.

Major Machineries

Hydraulic Shearing Machine

8mm x 3000mm 10HP Touch screen

Hydraulic Bending Machine

3mm x 3000mm 10HP Touch screen

Hydraulic Stretching Machine

15m long hydraulic stretching machine